Chen Hsong Group

IoT

Internet of Things

Internet of Things (IoT) employs advanced technologies and supports IoT protocols like MQTT, MODBUS, OPC-UA, etc., using wired, wireless, 4G, 5G networks to connect shop floor automation equipment to the network for real-time, accurate, and objective data collection and anomaly handling. It also provides data exchange interfaces for ERP and other information systems.

Gateway Management

Device Access

Controllers/Measurement Points

Device Modelling

Rule Engine

EAM

Enterprise Asset Management

Equipment Management (EAM) arranges for equipment maintenance and care plans and records the conditions of equipment repairs in reports. It manages a knowledge base of equipment maintenance methods for continuous improvement of maintenance techniques. It also features automatic reminders for equipment maintenance, statistics and maintenance of equipment life cycles, real-time monitoring of the health of equipment and moulds, and provides a basis for production planning and scheduling.

Inspection/Maintenance Projects

Equipment Data

Equipment Maintenance

Maintenance Standards/Plans

Equipment Health Analysis

MES

Manufacturing Execution System

Production Management (MES) captures the real-time status of equipment, material wastage, and order production progress, keeping a firm grasp on the efficiency and quality of factory operations. It reports any anomalies at various levels, offering effective warnings, and standardises manufacturing processes with improved process parameters and management standards to enhance equipment uptime and workforce efficiency, thereby reducing production costs.

Engineering Document Management

Moulding Parameters

Process Parameters

BOM Parameters

Work Instructions

QMS

Quality Management System

Quality Management (QMS) closely integrates with the machining process, controlling the inspection process to prevent oversights in quality checks, recording quality issues for traceability. It uses charts, histograms, Pareto charts, etc., for visual analysis of the automation level of equipment, ensuring automated equipment operates according to pre-set engineering parameters. It controls the quality incident handling process, with rework, repairs, scrapping, and other operations, tallying quality incidents for targeted improvements.

Inspection Items

Sampling Standards

Inspection Plans

Inspection Tasks

Pass/Fail Statistics

EMS

Energy Management System

Energy Management (EMS) collects, stores, analyses, diagnoses, optimises, and comprehensively manages the energy consumption data of manufacturing plants, reducing energy consumption and improving energy efficiency under stable system operations. It establishes an intelligent energy management system that is visible, known, and controllable, sets industry standards for energy systems, and promotes the scientific management of energy conservation and emission reduction.

Panoramic Energy

Operational Monitoring

Energy Efficiency Management

Intelligent Analysis

Operational Management

Procurement Management

Performance Management

Environmental Assessment Management

Energy Modelling

WMS+WCS

Warehouse Management System

Warehouse and Logistics (WMS+WCS) is a software system for managing the logistical processes within a warehouse, effectively managing the storage, sorting, and distribution of items within the warehouse, improving the efficiency and accuracy of warehouse logistics operations, reducing logistics costs, and increasing customer satisfaction.

Inbound Management

Outbound Management

Inventory Management

Shelving Management

Receiving/Inventory

APS

Advanced Planning & Scheduling

Intelligent scheduling (APS) retrieves forecasts or production plans from the ERP, automatically generating production schedules based on capacity, equipment, materials, personnel, and delivery deadlines, including monthly, weekly, and daily plans. These schedules are automatically sent to the production lines, achieving lean production. The system can adapt and adjust the production schedules according to changes in the actual production cycle, accommodating different production conditions.

Process Route Management

APS Production Scheduling

Work Order Management

Scheduling Calendar

Dispatch Order Management

Data Platform

Big Data Analysis

Big Data Analysis (Data Platform) adopts the philosophy of "seeing clearly, seeing far, and being manageable," integrating IT and OT data to build a business operation control platform for the company, using data to speak, manage, and empower. It employs a top-down approach, refining and summarising business domain information to monitor the execution of corporate strategies in real-time. When problems are identified, it dives deep into relevant domains to find the root causes and devise handling strategies and risk prevention plans, tracking the process until the risks affecting strategic goals are resolved.